2022 test9 productsHand Tools

Which Tap And Die Set Brand Wins?

We compared 9 tap and die set options head to head. Irwin Hanson came out on top. See the measured results, the runner-up, the budget pick, and a link to the full test video.

The verdict
Winner

Irwin Hanson

Price shown in test: 60 dollars

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Runner-up

Craftsman

Price shown in test: 221 dollars

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The measured results

Every number below is read straight from the test. Scroll sideways to see all measurements. Products are listed in the order they finished.

ProductAluminum tap torque avgSteel (1/4 inch 4140) tap torqueDie testSpring steel wear test
1Irwin Hanson 14 piece60 dollars65 inch pounds (62, 63, 71 on three holes)49 inch pounds, side to side movement 1.28mm (nearly as good as the nut control)started with only 4 inch pounds resistance, jammed on chip buildup at 413 inch pounds after about 2 inches, cleared damaged die and cut 12 more inches before failing at 148 inch pounds, side to side movement 1.9mmsurvived, 120 inch pounds, some visible wear but in better shape than Pittsburgh and Vermont American
2Craftsman 75 piece221 dollars45 inch pounds (42, 42, 52 on three holes), least torque among 18 thread pitch brands40 inch pounds, side to side movement 1.23mm, barely edges out Irwin for best fit19 inch pounds to thread new bolt, survived entire wear test at 110 inch pounds, side to side movement 2.1mm, die still in really good shapesurvived, 183 inch pounds, held up much better than GearWrench with minimal wear to the leading edge of the flutes
3Century 24 piece105 dollars53 inch pounds (43, 57, 60 on three holes), took the lead at that point in the video48 inch pounds, side to side movement 1.55mmsurvived entire test, peak torque 166 inch pounds, side to side movement 4.13mm, small amount of visible wear but still in good shapesurvived, 129 inch pounds, held up really well with only very minor wear
4Draper 52 piece combination134 dollars37 inch pounds (39, 33, 38 on three holes), least torque yet and least slop, but on a 24 thread pitch tap so not an apples to apples comparison35 inch pounds, side to side movement 0.63mm, very little side to side travelbolt threaded in by hand easily, survived entire test, peak torque 160 inch pounds, nut fit pretty loose, small amount of dulling to the leading edge of the flutessurvived, 162 inch pounds, experienced quite a bit of wear
5Vermont American 12 piece57 dollars60 inch pounds (60, 59, 69 on three holes), about half the torque of Pittsburgh55 inch pounds, side to side movement 3.18mm12 inch pounds to thread new bolt and removed most of the zinc plating, lasted 13.5 inches before failing at 134 inch pounds, nut very loose on all threads with quite a bit of damage to the diesurvived, 182 inch pounds, quite a bit of wear but not as much as Pittsburgh
6GearWrench 77 piece ratcheting144 dollars60 inch pounds (56, 68, 56 on three holes), moved into second place behind Century with very little side to side play43 inch pounds, side to side movement 1.45mm, moved into second place29 inch pounds to thread new bolt, survived entire test, peak torque 111 inch pounds (least amount of torque yet), side to side movement 2.25mm, die still in really good shapesurvived, 233 inch pounds, performed very well on aluminum and medium hardness steel but spring steel caused quite a bit of wear
7Bosch 40 piece130 dollars61 inch pounds (70, 57, 55 on three holes)49 inch pounds, side to side movement 1.5mm, second place behind Irwin at that point39 inch pounds to thread new bolt and removed zinc coating, survived entire test, peak torque 143 inch pounds, side to side movement 4.13mm, some damage to the diesurvived, 250 inch pounds, quite a bit more wear compared to Irwin and Century
8Tekton 45 piece105 dollars76 inch pounds (70, 69, 90 on three holes); the 18 thread pitch die was defective, threads were not cut into it67 inch pounds, side to side movement 1.55mmretested with a 24 thread pitch die since the 18 pitch die was not properly machined, made 14.5 inches of thread before stripping out at 181 inch pounds, small amount of visible wear but still in good shapetap broke at 202 inch pounds, pretty significant wear and damage
9Pittsburgh Harbor Freight tap and die setonly 20118 inch pounds (114, 125, 115 on three holes), very loose fit with quite a bit of bolt movement122 inch pounds, side to side movement 2.93mm versus a 1.18mm nut control, nearly three times as much movement as the nut17 inch pounds to thread new bolt and removed zinc plating, made about an inch and a half of thread before failing and shredding the rod at 231 inch pounds, nut fits very loosely with damage to the leading edge of the flutessurvived, 358 inch pounds, a lot of damage to the tap

How it was tested

  • tapping 30 holes in half inch aluminum, torque measured with a torque adapter
  • bolt fit test comparing thread slop against a nut and bolt control
  • tapping quarter inch 4140 steel with side to side thread play measured by feeler gauge
  • die test cutting external threads on a low carbon steel rod until the die fails or the test ends
  • tapping half inch spring steel until failure or test completion

in my opinion the irwin is probably slightly better than the craftsman

From the test video verdict.

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