2021 test3 productsPower Tool Batteries

Which Power Tool Batteries Brand Wins?

A head-to-head test of 3 power tool batteries options with the measured results for each. See how they ranked and watch the full test video.

The verdict
Ranked first

DeWalt

Price shown in test: 2 amp hour about $89; 4 amp hour $129, or $32.25 per amp hour; 12 amp hour Flexvolt $245, or $20.42 per amp hour

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The measured results

Every number below is read straight from the test. Scroll sideways to see all measurements. Products are listed in the order they finished.

ProductBattery WeightsImpact Driver PressureDrill No Load RPMDrill TorqueReciprocating Saw Cut TimesAir Blower Sustained Speed
1DeWalt2 amp hour about $89; 4 amp hour $129, or $32.25 per amp hour; 12 amp hour Flexvolt $245, or $20.42 per amp hour2 amp hour 350 g, 4 amp hour 613 g, 12 amp hour 1,446 g1,525 PSI with 2 amp hour, 1,625 PSI with 4 amp hour, 1,875 PSI with 12 amp hour; bigger batteries steadily improved performance1,997 RPM with 2 amp hour, 2,005 RPM with 4 amp hour, 2,012 RPM with 12 amp hour, rated for 2,000 RPM in top gear334 in-lb with 2 amp hour, 415 in-lb with 4 amp hour, 617 in-lb with 12 amp hour, nearly double the 2 amp hour result2 amp hour struggled at 15.92, 14.95 and 19.92 seconds across three cuts; 4 amp hour was fastest at 8.77, 8.11 and 7.7 seconds; 12 amp hour was slower than the 4 amp hour at 15.36, 16.12 and 14.25 seconds because the blade moved too fast and reduced cutting speed2 amp hour started at 77 mph and dropped to 60 mph by the 5 minute mark; 4 amp hour started at 78 mph and dropped to 71 mph by 5 minutes; 12 amp hour held steady at 78 mph for the full 5 minutes
2Makita2 amp hour about $89; 4 amp hour $109, or $27.25 per amp hour; 6 amp hour $159, or $26.50 per amp hour2 amp hour 380 g, 4 amp hour 619 g, 6 amp hour about 679 g1,625 PSI with 2 amp hour, 1,950 PSI with 4 amp hour, 2,200 PSI with 6 amp hour, the largest gain of the three brands tested at this tool2,092 RPM with 2 amp hour, 2,131 RPM with 4 amp hour, 2,165 RPM with 6 amp hour, rated for 2,100 RPM in second gear274 in-lb with 2 amp hour, 516 in-lb with 4 amp hour, 542 in-lb with 6 amp hour2 amp hour was slow at 18.2, 17.44 and 17.59 seconds; 4 amp hour nearly doubled speed at 7.55, 7.96 and 9.38 seconds; 6 amp hour was fastest and most consistent at 7.4, 7.45 and 7.86 seconds2 amp hour started at 74 mph and shut off entirely at 4 minutes 52 seconds; 4 amp hour started at 78 mph and dropped to 69 mph by 5 minutes; 6 amp hour started at 78 mph and dropped to 73 mph by 5 minutes
3Milwaukee2 amp hour about $89; 4 amp hour $125, or $31.25 per amp hour; 12 amp hour $219, or $18.25 per amp hour, marketed as 50 percent more power2 amp hour 428 g, 4 amp hour 728 g, 12 amp hour 1,548 g, heaviest battery of all three brands tested2,600 PSI with 2 amp hour, described as very impressive though it broke two socket test adapters first; pegged the gauge at about 3,000 PSI in 12 seconds with 4 amp hour; the 12 amp hour battery triggered the tool's overload protection and could not complete the test even after an hour of cooldown and a retry1,776 RPM with 2 amp hour, 1,814 RPM with 4 amp hour, 1,869 RPM with 12 amp hour289 in-lb with 2 amp hour, 498 in-lb with 4 amp hour, 608 in-lb with 12 amp hour, more than double the 2 amp hour result2 amp hour was the best and most consistent of all three brands at this battery size, at 8.31, 8.16 and 8.21 seconds; 4 amp hour was slightly slower despite a faster blade speed, at 8.46, 8.41 and 8.41 seconds; 12 amp hour cut faster overall at 13.07, 12.26 and 11.6 seconds but was still slower than the smaller batteries because the blade over-sped2 amp hour started at 77 mph and dropped to 68 mph by 5 minutes; 4 amp hour started at 78 mph and dropped to 69 mph by 5 minutes; 12 amp hour held steady at 78 mph for the full 5 minutes

How it was tested

  • impact driver clutch pressure test using hydraulic rams
  • no load drill RPM in top gear
  • drill torque test driving a 1/2 in by 10 in lag bolt
  • reciprocating saw cut time through nail embedded pressure treated 4x4 lumber, three passes per battery
  • air blower air speed sustained over a 5 minute run time test

A larger tool battery definitely made a huge positive impact in some instances, but too much battery is definitely not a good thing for smaller tools. Matching the right size of battery to the tool makes a huge difference.

From the test video verdict.

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